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Bucket Elevator - Belt Conveyor - Conveyor Machine

23 mars 2012

The Components for Belt Conveyor

Ever since the technological advancement, industries are rising day by day. There are many industrial types of equipment that provides assistance in carrying out the industrial task easily. The industrial equipments such as conveyors, crushing machines, crusher machine dust protection machines and many others are useful and required in all manufacturing units.

The conveyors are the most required and necessity of any industry. The conveyors help in transferring goods from one place to another. Moreover, belt conveyors facilitates in reduction of manual work. There are many components of Roller Conveyor that are used to make it functional. The parts of belt conveyor are operating towards transferring of products in vertical or horizontal pathways.

Conveyors work through batteries or electricity. Conveyors are most often used in consumer products industries where products are required to transfer frequently. The components of conveyor are built in a manner so that every part works simultaneously. The working of  bucket elevator components together helps conveyor in pulling the belt in the required direction.

The following components integrated in a belt conveyor for its smooth functioning:

* Conveyor Pulley: The conveyor pulleys are the cylindrical device that pulls the belt towards the required direction. The pulleys form a crucial part of belt conveyor systems and vibrating feeder so are constructed extremely carefully. The pulleys are built according to the weight they need to carry. The elevator pulleys are smooth around the entire surface of equipment so that the belt can be traced easily.

 

belt conveyors

 

* Stub Idlers: Stub idlers are small components like Dust Collection System in a cylindrical shape made up of metal or rubber. The stub idler is found where the wheels or pulleys cannot be fitted. Stub idlers revolve in spherical motion and works like pulley. Stub idlers are especially designed for the smooth running of conveyor belts. The components, stub idler, differ in its size from 4 to 6 inches in diameter.

* Conveyor Belt: The conveyor belt is itself made up of various materials and components. The material of the conveyor belt depends, upon the goods, to be transferred on it. Nearly all the belts are 1 inch thick so that the chain conveyor products are transferred smoothly. The two pulleys should rotate parallel so that belt moves effortlessly. Moreover, if the pressure increases additional conveyor belt can be added to maintain the extreme temperature.

* Conveyor Wheels: Wheels are necessary in every conveyor machine to produce energy by whirling and applying pressure to belt. There are different wheels used for a different purpose. The guide wheels are placed, throughout the belt, to ensure its easy working. Wheels work with coordination of pulleys and other devices of conveyors.

Different conveyors have distinct components so that functioning gets easier. Only a well knowledge  conveyor manufacturer company can supply the equipments with proper components. If looking for a belt conveyor provider that goes well with the necessities of industry.

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15 mars 2012

Conveyors Manufacturers India

One that conveys, largely automated mechanism that transports materials, packages, or items being assembled from one place to another. The conveyors are particularly useful in applications involving the transportation of heavy or bulky materials.

Belt Conveyor:-

Belt conveyor works on the principle of resistance transmitting.

Features:
1. large conveying capacity.
2. Noise Reduction.
3. Simple structure.
4. Easy maintenance.
5. Energy-Saving and Low Cost.
6. Operate-temperature range from -20 degree to +40 degree.
7. Used to convey bulk materials like in mine, metallurgy, coal, traffic, water and electricity, etc.

belt-conveyors

 

Screw conveyors:-

Screw conveyor have been a popular material handling machinery.

Features:
1. Used horizontally or at a slight incline.
2. Efficient way of conveying.
3. Used to move semi-solid materials.
4. Consist of trough.
5. Trough contain:
> Spiral turn around a shaft, driven at one side and held at the other.
or
> Shiftless spiral ,driven at one side and free at the other.
6.Ease of Cleaning.
7.Less maintenance.

screw conveyor

 

Pan conveyors:-

Pan conveyors are used to handle hot clinkers with a Temperature of 80 to 120 Degree Celsius. These used for vibrating feeder carrying of clinker from the one location to other location.

1.High tensile strength and flawless performance.
2.Highly reliable.
3.Anti corrosive.
4.Fine finish.

Chain Conveyors:-
The chain conveyor are suitable for bulk material transfer. Chain conveyor is commonly used in most of industrial field for their product packaging. The main Characteristic of Powered Roller Conveyor is it stronger where heavier products are being handled.

 

Chain conveyor is used in parallel bulk material conveying for abrasive and hot material.

chain conveyor

 

A Pneumatic conveyor:-

Pneumatic conveyor is exclusive and useful pneumatic conveyor conveying equipment that is needed for conveying the powders vertically at heights that vary from low levels to as high as Maximum. Its depending upon the capacity of equipment.

Features:
1.No moving parts
2.No maintenance
3.Low power consumption.

Due to this feature, it is highly demanded in the domestic as well as international market & it can be customized as per the specifications.

Pneumatic Conveyor

 

Roller conveyers:-

Roller conveyor which is highly appreciated for international level of quality. The roller conveyor is also use for in house transport, Flexible & user friendly system for most of industries like packaging, conveying etc.

Roller Conveyors
 
13 mars 2012

Crusher Manufacturer India

Crusher is a mechanical device whose metal surface is used to break or compress materials. Crusher is designed to obtain fine crushed smaller volume or particles or to reduce large solid materials/objects. Crusher is also used to reduce the waste materials into disposable or recycled form or to reduce the size of solid mix of raw materials(as in rock ore),to obtain pieces as per composition. The Crushers manufacturer company india are basically used in mining operations.
Depending upon the degree to which starting material is to be fragmented, we decide which crushers are to be used Primary / secondary crushers – for coarse material(jaw crusher). Tertiary/Quaternary crusher machine for reducing ore particles to finer gradation(Jaw, cone, roller, or hammer Crushers).

Types Of Crushers:

1.Jaw crusher:-

Jaw crusher is also known as toggle crusher.Jaw crushers are the most commonly used and oldest type of crushers in use and have modified a little bit.Crusher basically crush material having compression strength less than 320 MPa. So, jaw crusher is widely used to crush material . Jaw crushers are mainly used in building material, highway, railway, water conservancy, chemical industry, metallurgic industry, mine, etc. Some commonly used Jaw crushers are -

• Single toggle Jaw crusher: Amongst all the jaw crushers single-toggle crusher is the simplest and the lightest one . So, it produces only low crushing forces and that’s why mostly used for soft rocks.

• Double Toggle Crusher: The Blake jaw crusher is double toggle crusher which has a fixed jaw as well as a moving jaw, pivoted at the high point. The crushing trouble with crushers are made either of chilled cast iron.or of manganese steel.

• Impact Jaw Crushers: this type of crusher cavity is inclined. a result, it is used to process hard and tough materials.

2.Gyratory (Cone) Crushers :-

In Gyratory Crushers, there are two surfaces- a stationary and a movable surface,and between them the stress to the feed is applied. The crushing head consist of a truncated cone which is mounted upon a shaft, its upper end is held in a bearing which is flexible, while its lower end is driven eccentrically describing a circle. The main crushing work is performed around the cone.

3. Roller Crushers:-

The working principal of roller crushers states that the stress (to the feed) is applied either between two rollers OR between roller & crushing surface.

Roll Crusher - Single roll

 

Single-Roll Crusher:- single roll crusher, springs or a hydraulic system hold a crushing roller which act against a crushing plate. This roller crusher helps in coarse crushing of moderately hard to soft materials.

Double Roll Crusher:- Double roll crusher having an adjustable gap between them, which rotate towards each other . The gap is adjustable as per size of the feed and the required product size.. Rollers ranging from 0m to 2m can handle feed sizes ranging from 0m-1m. it is mainly used for soft to moderately hard materials.

Hammer Crusher

 

4. Hammer Crusher:-

In hammer crushers the hammers are linked to the rotor with the help of pivots which leads to deflection when they hit strong and particularly large stones. Mostly the crushing zone is surrounded by grate bars so that large fragments which cant enter the openings of the grating are retained in the crushing zone. High hammer crushers & diameters of rotors ranging between 0m to 3m are available having throughput of even 1500T/hr. Although, hammer crushers are fast and much efficient than impact crushers, specially in case of moist materials. Due to wear considerations only soft to moderately hard Dust Collection System  and materials can be processed .These crushers have less complexity than jaw and cone crushers and comparative throughput are much smaller in size.

3 mars 2012

Chain Conveyor Manufacture in India

Chain conveyors are one of the various forms of conveyors. A conveyor helps in transferring materials from one place to another in the production unit. Chain conveyors have a chain attached to the system that helps in moving material in unit. The conveyor machine uses a continuous chain arrangement that has several supporting pendant.

The chain arranged gets motion with the help of a motor. The materials kept on the chain are transferred with the assistance of revolving motor. The chain conveyors are more useful in moving materials in assembly or in the warehouse units. Chain conveyors are majorly used for transporting heavy goods like industrial containers, grid boxes, pallets and much more.

Chain Conveyor

 

 Aegis engineering Co Pvt Ltd, an engineering company, is located in Ahmedabad, India. The company has achieved the best position in industry because of its honesty, quality, consciousness and other principles. The company is operating for more than 30 years with continuous increase in customer satisfaction and appreciation. Aegis is indulged in several fields such as supplying belt conveyor  and heavy equipments, consultancy, system engineering and others.

 

The equipments are available in various configurations and according to the need of the project. One can find various equipments such as conveyors, crushers, elevators, special purpose machines and much more at Aegis. One can go through the various conveyor provided by the company at http://www.aegisengg.com/Conveyors.htm. Different attachments are available with the chain conveyor to handle diverse materials. The generous designs, proficient workers, quality inputs as well as system reliability makes Aegis a successful company.

27 février 2012

Telescopic Conveyor & Bulk Material Handling

Bulk material handling is not everyone’s cup of tea. It is not possible for everyone to manage huge machines and stocks. There are several equipments that help in material handling in big units as well as projects. The machines such as conveyors, elevators, crusher, stacker and others are used in bulk material handling process. Conveyors are the most used equipments in the material handling process.

bulk-material

There are various types of conveyors available in the market. Telescopic conveyor, screw conveyor, roller conveyor, belt conveyor, chain conveyor and many more are used in large projects. Telescopic conveyors are the latest addition in the list of conveyors. Telescopic conveyors are used for loading cartons and boxes in trucks, railway cars, trailers as well as containers.  Telescopic conveyors are available in various configurations according to the requirement of the projects.

The conveyors consist of sliding as well as fixed portion for telescopic actions. The telescopic conveyor gets deep into the vehicle so that baggage’s can be installed properly. The telescopic conveyor helps in saving time as well as energy while loading the trucks and other vehicles. Telescopic belt conveyors are most used in the projects that are extremely huge and involve transferring of heavy boxes. The telescopic conveyorcan be used in single, double or three stages depending on the need of the project.

telescopic-conveyor

Aegis ltd, a manufacturing company, in Ahmedabad, India offers various equipments most useful in bulk material handling, equipments supply, consultancy as well as system engineering. Aegis is several years’ old manufacturer company India offering equipments in the field of cement, power, sugar, chemicals and others. The company is known for offering the best customer services and satisfaction in the manufacturer company india. The company has several proficient workers that help in making bulk material handling a success.

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22 février 2012

Crusher Manufacturer India

Crusher is a mechanical device whose metal surface is used to break or compress materials. Crusher is designed to obtain fine crushed smaller volume or particles or to reduce large solid materials/objects. Crusher is also used to reduce the waste materials into disposable or recycled form or to reduce the size of solid mix of raw materials(as in rock ore),to obtain pieces as per composition. The Crushers are basically used in mining operations.
Depending upon the degree to which starting material is to be fragmented, we decide which crushers are to be used Primary / secondary crushers - for coarse material(jaw crusher). Tertiary/Quaternary crusher manufacturer india for reducing ore particles to finer gradation(Jaw, cone, roller, or hammer Crushers).

Types Of Crushers:

1.Jaw crusher:-

Jaw crusher is also known as toggle crusher.Jaw crushers are the most commonly used and oldest type of crushers in use and have modified a little bit.Crusher basically crush material having compression strength less than 320 MPa. So, jaw crusher is widely used to crush material . Jaw crushers are mainly used in building material, highway, railway, water conservancy, chemical industry, metallurgic industry, mine, etc. Some commonly used Jaw crushers are -

• Single toggle Jaw crusher: Amongst all the jaw crushers single-toggle crusher is the simplest and the lightest one . So, it produces only low crushing forces and that’s why mostly used for soft rocks.

• Double Toggle Crusher: The Blake jaw crusher is double toggle crusher which has a fixed jaw as well as a moving jaw, pivoted at the high point. The crushing trouble with crushers are made either of chilled cast iron.or of manganese steel.

• Impact Jaw Crushers: this type of crusher cavity is inclined. a result, it is used to process hard and tough materials.

2.Gyratory (Cone) Crushers :-

In Gyratory Crushers, there are two surfaces- a stationary and a movable surface,and between them the stress to the feed is applied. The crushing head consist of a truncated cone which is mounted upon a shaft, its upper end is held in a bearing which is flexible, while its lower end is driven eccentrically describing a circle. The main crushing work is performed around the cone.

3. Roller Crushers:-

The working principal of roller crushers states that the stress (to the feed) is applied either between two rollers OR between roller & crushing surface.

Single-Roll Crusher:- single roll crusher, springs or a hydraulic system hold a crushing roller which act against a crushing plate. This roller crusher helps in coarse crushing of moderately hard to soft materials.

Double Roll Crusher:- Double roll crusher having an adjustable gap between them, which rotate towards each other . The gap is adjustable as per size of the feed and the required product size.. Rollers ranging from 0m to 2m can handle feed sizes ranging from 0m-1m. it is mainly used for soft to moderately hard materials.

4. Hammer Crusher:-

In hammer crushers the hammers are linked to the rotor with the help of pivots which leads to deflection when they hit strong and particularly large stones. Mostly the crushing zone is surrounded by grate bars so that large fragments which cant enter the openings of the grating are retained in the crushing zone. High hammer crushers & diameters of rotors ranging between 0m to 3m are available having throughput of even 1500T/hr. Although, hammer crushers are fast and much efficient than impact crushers, specially in case of moist materials. Due to wear considerations only soft to moderately hard materials can be processed .These crushers have less complexity than jaw and cone crushers and comparative throughput are much smaller in size.

18 février 2012

Screw Conveyor Manufacturer Company India

screw conveyor

Bulk material handling and system engineering are the most vital parts of any project. Any huge project includes several materials that require various equipments as well as proper system. The objective of bulk material handling is to manage the materials in cost effective manner. The bulk material handling process includes conveyors, crushers, elevator, vibratory screen, stackers and many more equipments. Various big industries such as cement, sugar, ports, chemicals, irrigation and others require material handling process.

Conveyors play an important role in bulk material handling process. Screw conveyor is the first conveyor invented by Archimedes. The screw conveyor also known as auger conveyor is most used in huge projects. The screw conveyor consists of a rotating screw blade known as “flighting” that helps in motion. Screw conveyors are more helpful in moving grains or liquid material. Screw conveyors are placed horizontally or are slightly inclined to get more results.

Semi solid materials such as wood, food waste, animal feed, solid waste and several other things can be easily transferred with screw conveyor. Aegis engineering co.pvt ltd (http://www.aegisengg.com/), an engineering company provides various overhead conveyors equipments as well as consultancy in field of system engineering. Aegis with its several years of experience has gained expertise and proficiency in the area of bulk material handling from river rubbles to acrylic fibers.

Aegis offers specific equipments according to the requirement of the project. Aegis has gained proficiency in system engineering, consultancy, equipment supply as well as leasing of ship. Screw conveyors offered by the Aegis ltd are available according to the need of the project. The conveyors are most useful for coal, grains and other materials that are in lump. Aegis itself does the installation of the equipment provided so that the customers do not have to face any difficulties.

16 février 2012

Types of Conveyors

With the rise in various equipments and machines, the production in the industries has also increased. Moreover, today the machines and tools are highly advanced that helps in raising the manufacturing of products easily. Initially there were limited products and the production was also narrow. Nowadays there are so many products and so many system engineering that make the work extremely easy and uncomplicated.

Conveyors are an excellent tool that assists in the production process, in many industries. A conveyor plays the role of trolleys and trucks and reduces the manual working of the employees. Conveyors help in moving goods from one place to another in an industry. When the goods are to be conveyed in a stationery path or straight lane, conveyors are used. The machine has helped many different sectors by providing the transportation facility for goods.

There are various types of highly advanced and technical conveyors discovered today that helps various sectors of the industry. One can find the conveyors such as belt conveyor, screw conveyor, pan conveyor, redler conveyor, chain conveyor and many others. Let’s have a look on all types of conveyors in detail.

Belt conveyor: The belt conveyors are used in the industry where goods are to be moved in a straight path. The product gets stick to the belt and moves along with the belt. The belt conveyor has the speed set according to the requirement of the product. The width and length of belt can be chosen according to the goods to be moved. Light and medium weight goods can be easily transferred from one place to another.

Screw conveyor: The loose materials can be moved from one place to another with the help of screw conveyors. The materials such as grain, coal and others can be carried with screw conveyor. Screw conveyors are one of the most extensively used conveyors in the processing industry.

Chain conveyor: Chain conveyor consists of one or more chains so that the goods can be directly loaded on it. The chain conveyor comes in a wide variety of attachments with chain conveyor it. There are parallel chains that can move pallets in the different departments of the manufacturing unit.

Roller conveyor: roller conveyor can be an electric one or power free. The materials to be transferred should have a hard surface. The roller conveyor helps in moving cartons and boxes from one end to the other end. Many roller conveyors are an alternative to wheel conveyors.

Pneumatic conveyor: The material that are light weighed and requires air pressure to move can be conveyed through the pneumatic conveyors. The pneumatic conveyors can include three types of systems: pressure system, vacuum system and pressure as well as vacuum system.

Telescopic conveyor: Bulk material handling is not everyone’s cup of tea. It is not possible for everyone to manage huge telescopic conveyor machines and stocks. There are several equipments that help in material handling in big units as well as projects.

The machines such as conveyors, bucket elevator, crusher, stacker and others are used in bulk material handling process. Conveyors are the most used equipments in the material handling process. Conveyor makes the transporting work be extremely easy in large units. The above mentioned conveyors are just a glimpse of its types.

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